Operations

Hydropower Turbines: Francis, Kaplan and Pelton Explained

The three main hydropower turbine types Francis, Kaplan, and Pelton. Which fits which site and why.

Hydropower plants use three main turbine types matched to specific water conditions: Francis for medium head, Kaplan for low head high flow, Pelton for very high head. This guide explains each and where it fits.

The three main types

TurbineBest forHead range
FrancisMedium head high flow10 to 300 m
KaplanLow head high flow2 to 30 m
PeltonHigh head low flowOver 100 m to over 1,800 m

Francis turbine

Named for James Francis, an American engineer. The most widely used hydro turbine globally. Water enters radially and exits axially. Suits reservoir dams with medium head and high flow. Common in large dams globally including Three Gorges.

Kaplan turbine

Named for Viktor Kaplan. Propeller design that suits low head high flow sites. Adjustable blade pitch adapts to changing water conditions. Common in run of river and low head reservoir plants.

Pelton wheel

Named for Lester Pelton. Impulse turbine that uses jets of high pressure water striking bucket shaped blades on a wheel. Suits mountain sites with tall vertical drops. High head applications.

Choosing the right turbine

Site typeTurbine choice
Large reservoir damFrancis
Run of river low headKaplan
Mountain diversion high headPelton
Very small streamMicro Pelton or crossflow
Tidal barrageBulb turbine (Kaplan variant)
Key insight. Turbine selection is fundamentally about specific speed, a dimensionless number combining flow, head, and rotational speed. Francis turbines cover the broadest range. Kaplan handles the low head high flow end. Pelton handles the high head low flow end.

Efficiency

Modern hydropower turbines reach 90 to 95 percent efficiency, among the highest of any prime mover. Francis and Kaplan can operate over wide load ranges. Pelton has narrower optimal range.

Pumped storage turbines

Reversible Francis turbines dominate pumped storage. Same unit pumps water uphill during charging and generates during discharging. New designs enable variable speed operation for grid services.

Pelton design details

Water jets strike double cup shaped buckets. Bucket geometry is optimised so water rebounds sideways, transferring maximum energy to the wheel. Multiple jets can drive one wheel. Pelton wheels can be several metres in diameter.

Kaplan design details

Propeller with 3 to 8 blades. Blade pitch adjusts (unlike fixed propeller turbine). Vertical or horizontal axis configurations. Wicket gates control flow before turbine.

Francis design details

Runner has fixed curved vanes. Water enters through spiral casing and radial guide vanes. Complex three dimensional water flow through runner. Draft tube recovers residual velocity energy at exit.

Global installed base

Francis
majority of installed capacity
Kaplan
second largest
Pelton
high head niche

Notable manufacturers

  • Andritz Hydro (Austria).
  • GE Renewable Energy (formerly Alstom Hydro).
  • Voith Hydro.
  • Toshiba Hydro.
  • Harbin Electric (China).
  • Dongfang Electric (China).

Operations

Hydro turbines are typically among the most reliable equipment in the power sector. Operational life often exceeds 40 years with maintenance. Rewinding generators, refurbishing runners, and modernising controls extend life further.

Common trap. Very old turbines may have significantly lower efficiency than modern replacements. Modernisation programmes often deliver 5 to 15 percent more output from the same site. This is significant value creation without new environmental impact.

Tidal turbines

Tidal barrage installations use bulb turbines (Kaplan variant). In stream tidal uses horizontal axis turbines similar to underwater wind turbines. Both are niche but emerging.

Where hydropower turbines are going

  • Modernisation of existing plants.
  • Variable speed pumped storage.
  • Fish friendly turbine designs.
  • Small hydro deployment.
  • In stream tidal commercialisation.

Frequently asked questions

Which turbine is most common?

Francis by installed capacity.

How efficient?

90 to 95 percent for modern turbines.

How long do they last?

40 years plus with maintenance.

Are Pelton wheels only in Alps?

Common wherever high head is available. Norway, Chile, Alps, Rockies.

What about tidal?

Bulb turbines (Kaplan variant) at tidal barrages.

Can turbines run at variable speed?

Modern designs yes. Grid services more feasible.

Do they affect fish?

Yes. Fish friendly designs are improving.

Is Francis or Kaplan better?

Depends on head and flow. Different tools for different sites.

Are turbines expensive?

Major cost of hydro plants. Long life amortises the cost.

Where can I read more?

Manufacturer catalogues, IEC standards, academic hydraulic engineering texts.

Summary

Three main hydropower turbine types serve different site conditions. Francis for medium head high flow reservoir plants. Kaplan for low head high flow run of river. Pelton for very high head mountain diversion. All reach 90 to 95 percent efficiency. Modern designs enable variable speed operation and grid services. Modernisation of existing plants captures significant value.

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